ANTI-CORROSIVE PROTECTION
The standard activities carried out at present are:
1. A jet-blast pretreatment of the surface
2. A coat of paint
3. Surface layering of gravel and lamination
4. Surface layering of jet-blast
5. Rubber lining
6. Fluorine polymers
7. Metal spraying
8. Maintenance of concrete and reinforced concrete constructions
Anti-corrosive protection of cooling systems piping
Application of the protection system assures:
the extension of piping durability by approx. 20 years
prevention of corrosion
removal of corroded products
decrease of paint in the piping system
non-maintained operation
Following two sand blasting of the surface and the removal of excess dust, surface spraying of highly-dry epoxide is carried out.
The system is applicable on both corroded and new piping systems.
![]() Internal piping surface after the preliminary sand blasting |
![]() Corroded internal piping surface |
![]() Application of jet-spray SIGMAGUARD CSF 75 |
![]() Internal piping surface after the implementation of jet-spraying |
![]() Surface detail after implementation of the jet-spray |
![]() Piping after the application of the anti-corrosive system |
Repairs of condenser piping
Application of the protection system assures:
the extension of piping durability
prevention of electrical corrosion
part-filling of corroded sections of piping
easier cleaning
non-maintenance operation
Following the sealing of pipes, two surface coats of sand blasting and the removal of excess dust are applied. After sealing of pipes with rubber seals, two surface
coats of jet-sprays and the removal of excess dust are applied. After the removal of rubber seals, a prime jet-spray and the sealing of pipes using polyethylene seals. The prepared pipe is filled with gravel in sequential parts in the required thickness. Following the removal of polyethylene seals and the grinding of the surface and edges, the final jet-spray is applied.
![]() Rebuilt tube plate |
![]() Pipe surface prior to the repair / Repaired piping following two year operation |
![]() Pipes sealed with rubber seals |
![]() Coolers |
![]() Application of gravel |
![]() Application of the final jet-spray |
Anti-corrosive systéme for high loading
Anti-corrosive systéme for high loading are gravel application and lamination.
Application of the protection system assures of:
high tolerance against chemical load
extraordinary tolerance against mechanical load
heating tolerance
high durability
simple repairable qualities and maintenance
After the surface sand blasting and the removal of excess dust, the prime coat is applied. The primed surface is applied with gravel in the required thickness. The system is concluded via the final coat. It is possible to protect extreme mechanically challenged parts of the construction using glass lamination.
The number of laminated layers are determined by loading. The individual layers are vented via rolling and the system is concluded via the final coat.
![]() Prime paint-coat |
![]() Gravel application |
![]() Lamination application |
![]() Gravel application |
![]() Detail of gravel on flange |
![]() Control of the entirety via spark test |
![]() Desulphurization structure in BLG, Maritsa II Power Plant - sand blasting, lining |
Sand blasting and painting of steel constructions
The sand blasting assures of:
the removal of impurities such as rust, scales, grease, deposits
the removal of old paint coats
the enlarging of guy surfaces - increasing of surface coarseness
Following the surface sand blasting and the removal of excess dust, a paint coat, via the method of brush, rolling or spraying, is applied.
![]() Previous paint procedures |
![]() Corroded surface / sand blasting surface SA 2,5 |
![]() Sand blasting of the external pipe surface |
![]() Mobile blasting hall |
![]() Surface sand blasting |
![]() Paint of the internal pipe surface |
Rubber lining
The system application ensures as follows:
Material anticorrosive protection in precise layers
High durability in all chemical loading
Apply the primer after both surface abrasive blasting and dirt removal; stick the rubber foil with that using appropriate adhesives (various composition, thickness, and vulcanisation phase - commensurate with chemical load). This foil is thereafter vulcanised suitably by means of stem, hot air, hot iron, or in pressure cooker to create a compact, highly adhesive layer jointly with the undercoat being ready for loading.
![]() Internal scaffolds for rubber lining and coating works in plant components and tanks |
![]() Detail of equipment technological parts rubber lining |
![]() Detail rubber lining |
![]() Equipment technological parts rubber lining |




























